Thin film vs. monocrystalline panels in grid connect systems

Energy Matters0

Thin film vs. monocrystalline panels in grid connect systems


Quite often we’re asked about the advantages of monocrystalline panels over their amorphous thin film counterparts; particularly in home solar power grid connect systems. 


In all our grid connect packages, we only use monocrystalline panels (except in very specific circumstances) for the following reasons:

Less roof space required


Monocrystalline solar panels need far less surface/roof area – and roof space is very valuable real estate when it comes to solar energy related electricity production. You may have just enough roof space to deck it out in thin film panels now; but what about later if you wish to upgrade? We’ve seen instances where home owners have had to rip up all their thin film panels and sell those at a loss in order to boost the size of their solar power system.



In the future, solar energy may also have a huge role in personal transport.  For example, Honda is working on a hydrogen car which will be powered by the sun . In this case a 4-5KW solar power system will create the energy to power a small pump station on the side of the house, creating hydrogen from water during the day which will then be available as fuel for the car. 


With the world rapidly moving towards renewable energy sources and with developments such as Honda’s, we envision a time in the not-too-distant future where the type of solar array used; specifically the ability to scale up, will also factor into house price values.


Don’t underestimate the value of your north facing roof area – monocrystalline solar panels are the best choice, even just on that point alone. 


Ease of installation


Some amorphous thin film panels actually need more mounting rails and take longer to install; adding to the overall cost of the system


Embodied energy


While thin film offers a lower level of embedded energy per panel, the fact that more panels are needed somewhat negates this aspect, especially given the extra mounting rails sometimes needed. Embodied energy refers to the amount of energy required to manufacture and supply a product.


Other environmental concerns


Some thin film solar products uses cadmium telluride (CdTe). Cadmium is a heavy metal that accumulates in plant and animal tissues. Cadmium is a ‘probable carcinogen’ in humans and animals. While cadmium telluride doesn’t pose a threat while the panel is in service, disposal of this toxic waste when the product reaches the end of its life comes at large cost and suitable facilities are not present in Australia currently


General performance


We’ve noticed that some companies use reports and impressive graphs on efficiency to show amorphous thin film as being superior. In most cases we’ve seen, the data is taken from the late 1990’s – it’s over 8 years old! Like any technology, solar power has rapidly evolved, and that includes the performance of monocrystalline panels.


In most conditions in Australia, we strongly recommend monocrystalline panels; the only exceptions being far North Queensland and the Northern Territory where amorphous thin film may have some performance advantages during the hottest times of the year and given the amount of solar radiation in those areas (a separate issue to heat.).




Thin film is still relatively new technology whereas monocrystalline panels have been around for decades. Some monocrystalline panel installations in the 1970’s are still cranking out power today. Monocrystalline has even withstood the rigours of space travel! Amorphous thin film is yet to prove itself in harsh conditions over a long period of time.


Flate plate vs. tempered glass


In many grid connect packages where thin film is utilized, the panels are covered with plate glass – this is incredibly inferior to tempered glass, both from a safety and durability aspect. The type of glass used in a panel is so important – it just doesn’t pay to cut costs by cutting corners on material quality. We’ve published a full article just on this topic – plate vs tempered glass.


Exaggerated claims of shading tolerance


The simple fact of the matter is, no panel is shade tolerant to any great degree and it just doesn’t make sense to install an expensive solar power system in an area that experiences a great deal of shade as the system’s performance will be extremely low.


Comparing apples to apples in grid connect


In a addition to the above points, if you’re looking to buy a solar power grid connect system, ensure you compare similar systems in terms of price – what you are getting for your money. The difference between a 1kw system and a 1.3kw system may not sound like much, but there’s a huge difference in power output; approximately 33%.


Adding to your system in the future

As mentioned, our 175W and 180W monocrystalline panels are some of the best in the solar industry – proven, long lasting, produced in high quantities and will still available for years to come. If in the future you wish to increase your system or need to replace a panel for whatever reason, there will be no shortage in obtaining these products. Many manufacturers actually produce very similar panels in terms of dimensions, so that you are not tied to one particular manufacturer, but actually have a choice(see table below). 

In the case of thin film there is no such assurance as these panels are produced in much lower quantities by a smaller number of manufacturers. You might find that you are stuck with old technology that cannot be easily upgraded

Mono-crystalline solar module comparisons (showing similarities of panels)


Technical Specifications 175W
BP Solar
Max power Output 175 W 175 W 175 W 175 W
Open circuit voltage-Voc 44.7 V 44.4 V 44.8 V 44.5 V
Max operating voltage-Vmp 35.8 V 35.4 V 36.0 V 35.4 V
Max operating current-Imp 4.9 A 4.95 A 4.86 A 4.9 A
Operating temperature -40 0C to +850C -40 0C to +850C -40 0C to +850C 40 0C to +850C
Max system voltage 1000 VDC 1000 VDC 1000 VDC 1000 VDC
Cells 72 Cells
125×125 mm
72 Cells
125×125 mm
125×125 mm
72  Cells
125 x 125mm
Dimensions 1580 x 808 x 35 mm 1575 x 826 x 46 mm 1580 x 808 45 mm 1593 x 790 x 50mm
Weight 15.5 kg 17 kg 15 kg 15.4 kg
Warranty on output 25 Years 25 Years 25 Years 25 Years


So why do we sell thin film panels?


Energy Matters does stock thin film solar panels, all good quality brands. As mentioned, we recommend amorphous thin film for North Queensland and for the Northern Territory. Flexible thin film panels are also extremely well suited to curved structures where flat panel mounting isn’t viable. Thin film is also desirable for some off grid and mobile applications as they are lightweight. Finally, we also sell them because our customers demand them, however we do point out the advantages of monocrystalline when people enquire.


There’s a great deal of competition among suppliers of grid connect systems now given the generous government solar power rebates on offer and the decreasing price of solar technology. It’s very important that consumers shop around and check the way systems are promoted against the actual facts behind any particular type of component before making a purchase decision. Don’t be afraid to ask questions – after all, it’s a substantial investment and a decision you’ll be living with for a very long time! 


Confused about grid connect solar power? Contact one of our friendly experts for free, no-obligation advice tailored to your specific needs on 1300 727 151 or via email


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